Installing & Commissioning
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Bran+Luebbe
Service
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The
object of these instructions is to summarise the principal
points which must be observed when installing Bran+Luebbe
metering pumps. They are not intended as a substitute for
our operating instructions but should be handed to the design
engineers so that the most common errors made in installing
these metering pumps are avoided. On multiple machines we
strongly advise a pipework diagram is forwarded to us for
our comments and recommendations.
To download a .pdf version of these instructions click
here . (Please note: You will need Adobe Acrobat to view this file) |
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Section
I: Ideal Installations |
Pump
suction lines |
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Suction lines
should be as short as possible
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Unrestricted flow
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Pipe diameters must not be less than the
B + L recommendations
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Filters are essential on capacities less
than 100 litres/hour and desirable on large capacities.
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Where accuracies of
+ or - 0.5% or better are required, level controls
should be fitted to the suction vessel to maintain the liquid
level as constant as possible
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Flooded suction is desirable for normal
liquids but for liquids having high viscosities, a good positive
suction
is essential.
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Pump
discharge lines |
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- Discharge lines should be as short as possible
- Pipe diameters must not be less than the B+L recommendation.
- The pumps are of the positive displacement type and relief
valves or bursting discs should be fitted if the
pressure line
can be positively shut off. The motor starters should
also be fitted with overload protection to further reduce
the possibility
of damage to the pump.
- Discharge pressure must be atleast 2m (W.G.) greater than
the suction pressure.
- When
fitting a manifold to a multi-head unit, care must
be taken to avoid one liquid interfering with another
and producing an injector effect.
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Section
II: Alternate Arrangements |
- Recommended conditions. (Fig. 'a')
- If the suction pressure is unavoidably higher than the
discharge pressure,
an auxiliary
tank should be fitted at a lower level near the pump
suction (Fig 'b') or alternatively, a spring loaded valve
fitted
in the discharge line (Fig 'c')
- Injection
into a pipeline without the pressure sustaining valve shown
can produce an injector effect causing overdosage.
(Fig. 'd')
- A pulsation
dampener or break tank fitted near to the pump suction will
reduce a pulsing flow.
- A pulsation
dampener fitted immediately after the pump discharge will
also reduce a pulsing flow.
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Additional Considerations
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- Major temperature changes in the liquid being pumped will
naturally affect the gravity
and although the volume delivered will remain constant, the
weight delivered will vary in proportion to the temperature.
- As
previously mentioned, high viscosity liquids require special
attention and when handling liquids with a viscosity
of 500 centipoise or more it is essential that we are given
details in order to recommend a suitable pump.
- If
slurries are being handled, the pipework should be arranged
so that
the setting out of the slurry in the valve and pipework
is kept to a minimum.
- The "running in" of the pump
is important if the capacity is smaller than 35 litres/hour.
We would recommend
that the pump is not calibrated until this has been done.
- For ease of maintenance we would recommend the connections
are positioned in such a manner that the pumphead
may be withdrawn without having to disconnect any other pipework
apart from
the pumphead flanges, i.e. flanges should face front
or rear of the machine.
Should the conditions of your installation not comply with
the above recommendations, do not hesitate to contact the Technical
Support Department who will be pleased to study the problem
and advise on suitable solutions.
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